Intelligent Racking Layouts That Cut Picking Time and Boost Inventory Accuracy

The current logistics and distribution environment is a busy environment and only an effective warehouse racking can assist in storing goods not only in the warehouse but also boost the efficiency of the operations, minimize the picking time and improve accuracy of inventory. Properly designed racking design that is supported with sound storage systems can transform the operations inside the warehouse radically and reduce the number of errors to the minimum as well as make your bottom line soar. We will talk about how such significant goals may be achieved with the help of smart racking systems.

The causes of Smart Racking significance in the current warehouses

The traditional warehouses are usually confronted with a messy warehouse layouts, pick travel time, and erroneous inventory. The above issues result in increased cost of labor, late deliveries and dissatisfied clients. Smart racking design, in its turn is focused on the efficient utilization of the space, logical positioning of the stock and its noticeable accessibility, which allow the workers to locate and choose the objects faster and with fewer errors.

The suitable product type, layout design and integration of warehouse process will contribute to faster picking routes and showing the inventory. As a case study, it is better to have high turnover SKUs where the convenient rack is located so that you can reduce the time spent on traveling than having high density system where slow moving stock is located so that you can save space without affecting the accuracy.

Significant Rack Types that optimize the picking and accuracy

Racksshelf has various industrial storage system that is employed to meet various warehouse requirements. Each kind of rack is specific to make the working process and inventory control more efficient:

1.Drive-In Racks

Drive-In Racking drive-in racking systems possess the greatest storage density since forklifts can enter rack bays directly. They are perfect in storing of closely related things in bulk and in saving space in the vertical way. It can also save the workers on walking time and more on picking by reducing the amount of unnecessary aisles.

2.Widespan & Mezzanine Racks

The next level or rack space is added by widespan racks and mezzanine racking systems which is apt when handling the small parts or light to medium loads that are specific to e-commerce and retail fulfillment center activities. Mezzanines offer an effective way of doubling the carrying capacity and classifying inventory by use or SKU group to offer a more comprehensive inventory control.

3.Cantilever Racks

The cantilever racks are easy to access via the open front that makes picking of the long or bulky items like pipes and lumber to be safer and more efficient. These large SKUs are carried by them in non general pick locations but are readily called upon at demand.

Design Strategies that reduce the picking time

The racks are part of you as much as the kind of rack:

Move Quickly Items Store near to the packer.

Place high turnover products in most proximate places to picking and packing stations. The simplest way of reducing picking time is by reducing the number of miles travelled in frequent picking cases.

Create Strategy in Cross-Functional Space.

Racks like mezzanine systems will provide you with the up and down your aisle in creating more storage and freeing floor space and grouping of similar stock to reasonable amounts, which will enable workers to make fewer steps to pick.

Combine the High-Density and High-Accessibility Zones.

Combine thickly populated slow movers (e.g. drive-in) and fast movers (selective racks). This is a combination solution that has the best balance between space utilization and picking.

Improving the Accuracy of Inventory More Often with Better Layouts

An intelligent design will also improve accuracy of inventory. Through rational racks layout, as well as goods storage at predestined and well-labeled locations, one is able to reduce the chances of lost inventory and mis-picks.

The customizable rack system with barcode, RFID support, is incorporated in order to make the inventory tracking more precise. Your team will also spend less time checking the stock and more time attending to orders in the ideal labeling and location.

Summary: Make Your Warehouse an Efficiency Engine

The smart rack patterns are able to optimize your warehouse; it is among the most powerful strategies of shortening picking training and improving precision of your stock. A combination of the pallet racks, drive in storage, mezzanine platforms and cantilever systems, by placing them together, considering the workflow efficiency, you will be able to transform the order fulfilment processes and enhance the overall productivity.